Which is Best in Saddle Panels? Wool, Foam or Air?
Courtesy of Gene Freeze, President, County Saddlery, Inc.
Wool Flocked Panels
- Wool has always been the      saddlers’ choice for flocking panels.
- Wool flocked panels are not      assembly-line made with the one size fits all attempt in mind.
- Wool is extremely comfortable      on the horse’s back and disperses the rider’s weight over a broader      surface area, assuming the correct design and fit of the saddle.
- Because wool flock consists      of “long individual strands” it can easily conform to the polymorphous      shapes of the horses’ backs.  Foam,      regardless of how soft it may feel, does not compare to wool’s ability to      conform.  Wool can be easily      adjusted to compensate for asymmetry in the horse’s conformation.
- Wool can be completely      replaced in older saddles for relatively little cost.
- It provides stable support      for the rider’s weight.
- There are no sharp edges.
Criticism of Wool
An often-heard criticism of wool by manufacturers who use foam panels is that wool knots up. I rarely to find knots in wool panels unless it is improperly flocked by a novice. If there are knots, they can easily be removed and replaced with fresh wool.
Typically wool only knots when it is being removed from the panels.
Note: Wool panels alone do not guarantee comfort for the horse and cannot compensate for a poorly designed or fitted saddle.
The bad news is that wool panels need to be topped off or adjusted periodically to compensate for compression or changes in the horse’s back due to a variety of reasons including diet, training, age, season etc.
The good news is that they easily can be!
Foam Pre-Formed Panels
Foam preformed panels are made in molds and designed for more of an assembly-line production process geared toward speed and cost reduction.
- The problem is that horses’      backs are not preformed to match the panels.
- Foam does not conform to the      polymorphous shapes of horses’ backs.
- It cannot be adjusted to      compensate for asymmetry.
- Foam panels very often bridge      in the middle even when the saddle appears to be balanced.
- Soft foam panels collapse and      may create extreme pressure on the horse’s back and withers causing      soreness.
- Harder foam panels often have      sharp edges which bear most of the weight instead of distributing the weight      over a broad surface area.
- Many foam panels are attached      at the front with a covered nail which can dig into the back.
- They must be completely replaced when they collapse.
Air Panels
When air panels first came out on the market, there was a lot of buzz and enthusiasm which lasted for a couple of years of trial. Many saddles were converted to air at a dear price and later reconverted back to wool.
Although a clever and interesting alternative, they have failed to replace wool as the premium material for a variety of reasons.
- Air is unstable and tends to      expand and contract as temperatures change.
- There have been many problems      with leaking valves leaving the rider with a “flat” before a big      competition.  Unlike wool you can’t      just compensate with a little more padding to get you through.
- As the rider’s weight goes      forward the air tends to be forced in the opposite direction leaving the      back unprotected.
- If there is too little air      pressure, the horse's back may be exposed to the tree, and if there is too      much pressure, the saddle often rocks on the horse's back.
- A Swiss study indicated that      some riders reported a lack of communication and effectiveness via their      riding aids when riding on air panels.
 
 

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